Journals
>> Abstract VOLUME 16 No. 1 (April 2003)
SESOC INFORMATION
SESOC MANAGEMENT COMMITTEE – PRESIDENT’S REPORT (Dr.
B. Davidson)
GUEST EDITORIAL
A PATH TOWARDS PERFORMANCE BASED SEISMIC DESIGN – Andrew
King
The concept of multiple performance levels with regards to earthquake
design and retrofit (i.e. Operational Continuity, Immediate Occupancy,
Damage Control, Life Safety, Structural Stability) has been working
in California since the late 1990s. The challenge now being faced
is to bring this concept into place for new buildings and to provide
a rational approach for both standards development, and for ‘informed
clients’ to make design decisions on the consideration of ‘how
long can we accept this facility being out of operation’.
The NZ Building Code sets out the minimum performance objectives
which are required to be met, and the Approved Documents (which accompany
the Code) prescribe a set of Acceptable Solutions and Verification
Methods which, when followed, will result in buildings which satisfy
those performance objectives. Regulators currently resist the inclusion
of public expectations or economic loss from the mandatory building
code provisions, leaving these provisions to ‘market forces’.
owner/operator. As such they can appreciate that enhanced performance
comes at an increased initial cost. The ‘lowest contract price’ will
often not satisfy expectations of additional user comfort or loss
minimisation or disruption under extreme events. A framework is suggested
to enable both code minimum performance levels and higher user-defined
performance levels to be stated with sufficient clarity . This should
provide a means of using a design technique to attain true performance
levels to ensure consistency in attaining regulated minimum values.
LETTER TO THE EDITOR (Richard Fenwick)
Draft AS/NZS 1170.4 - Earthquake
Loading
This draft standard is intended to be close to the final version.
On the basis of this reading I sent in a number of comments to
Standards. They have not been acknowledged. Points that I have
raised have been ignored, even when pointing out basic errors in
equations. I am concerned about the low strength levels in several
submissions to Standards, as well as in the literature. The three
major points ignored are given.
LETTER FROM THE EDITOR TO FORESTY RESEARCH INSTITUTE (Esli Forrest)
UNTREATED RADIATA PINE & INDUSTRY FUNDED STANDARDS
Because of present concern about rotting timber framing, we sent
a letter asking questions about the durability of timber to Mr. Doug
Gaunt at the Forestry Research Institute.
We received back replies to the questions. They serve to highlight
the fact that industry funded standards are not working. The previous
Minister of Internal Affairs was well warned by SESOC of the effects
of removing government funding from Standards New Zealand, but chose
to ignore what we predicted. Whoever funds a standard will get the
standard that they want regardless of whether it is the public interest.
Commercial control of standards is now all too apparent, as is the
result.
TECHNICAL PAPERS
Design of cold-formed stainless steel structures (G. Charles Clifton)
New Zealand is one of the largest users of stainless steel in the
world (in terms of tonnage used for the size of the economy). With
the introduction in 2001 of the Cold-Formed Stainless Steel Structures
standard, AS/NZS 4673:2001, we now have a state of the art standard
for design of cold-formed stainless steel structures.
The standard was introduced to New Zealand users in early 2002
through a HERA seminar series.
The paper provides a brief summary and overview of the key factors
involved in the design of cold-formed stainless steel structures.
This coverage includes addressing important practical aspects such
as the material properties of stainless steels, the differences between
stainless steel and carbon steel and important considerations in
the design of thin-walled sections and connections. It also briefly
covers considerations in the design for earthquake and fire. The
paper provides an overview of these aspects only and references readers
onto the relevant parts of the standard and the seminar notes for
more information. It ends with coverage of some of the typical applications
for stainless steel as taken from the seminar notes.
Recent Structural Research in New Zealand (Deam, Fenwick and Butterworth) 
Recently, a brief research report on structural research at Auckland
and Canterbury Universities was published in the “Structural
Engineer”. An updated version of this is given below:-
Most of the structural research at Auckland and Canterbury Universities
is related to the seismic behaviour of structures. Currently there
are research projects looking at the seismic behaviour of reinforced
and prestressed masonry, structural steel, reinforced concrete and
timber structures, together with a number of analytical topics that
are material independent
In this report three projects, which are expected to have a major
influence on the way in which structures are designed and detailed
for seismic resistance, are briefly reviewed. In all cases the first
phase of the research projects is nearing completion, though additional
work is planned in all cases. The subjects are:
1. Frictional Energy Dissipation in Sliding Flange Joints
2. Influence of Precast Flooring on Moment Resisting Perimeter
Frames
3. Full Scale Test of a Segment of a Perimeter Frame Building Incorporating
a Hollow Core Floor Slab
Quality Control of Structural Timber in New Zealand (Walford & Gaunt) 
The
change in New Zealand’s pine forest management towards
faster growth has caused an increase in the proportion of juvenile
wood with its problems of low stiffness and distortion. While juvenile
wood has always been present, the increased likelihood of its occurrence
means that it is now more important for producers to verify that
structural timber has the properties expected of it. While machine
grading is more efficient at sorting sawn timber for stiffness
than is visual grading, both methods need to be backed up with
a third party-audited quality control system. Without such a back-up
an amendment to NZS 3603 was proposed whereby a capacity reduction
factor would be applied to Modulus of Elasticity, as well as to
strength design values. The issue is still under debate.
Holistic Behaviour Of Concrete Buildings In Fire ( Professor Colin
Bailey)
This paper was originally published in the Proceedings of the Institution
of Civil Engineers, Structures and Buildings 152, August 2002, Issue
3, pp. 199-212. It is republished here with kind permission of Thomas
Telford Limited.
Abstract
This paper discusses various modes of structural behaviour
of a concrete building when subjected to a fire, based on observations
from a full-scale test. Although some data were lost during the
test, the available results and observations presented provide
a valuable insight into the holistic behaviour of concrete buildings,
when subjected to fire. The tested building was constructed using
elements formed from normal and high-strength concrete and was
designed for 60 minutes fire resistance, using the UK design Code.
High-strength concrete was used for the columns within the fire
compartment and since it has previously been shown that this type
of concrete is susceptible to spalling, polypropylene fibres were
added to the concrete mix during construction to alleviate the
problem. Both the UK and European codified design methods suggest
that concrete spalling within the fire compartment should have
been nominal and could effectively be ignored during the design.
However the test showed that spalling of the floor slab was extensive
and exposed the bottom steel reinforcement. Although concrete spalling
considerably reduced the flexural strength of the slab, collapse
did not occur. This could be attributed to the slab behaving in
compressive membrane action, which is currently not considered
in codified design methods. The test also showed significant lateral
displacement of external columns due to thermal expansion of the
heated slab. The main observations from the test show that designers
will need to understand the behaviour of entire structures in fire,
to ensure that premature collapse will not occur.
Introduction
Between July and September 2001 a unique opportunity presented
itself to carry out a fire test on the full-scale, seven-storey,
concrete building constructed at the Building Research Establishment
(BRE) laboratories in Cardington, Bedford. The design and construction
of the in situ-concrete building at Cardington was part of the European
Concrete Building Project[1]. This project is an industry-led initiative,
with the aim of improving efficiency of production and enhancing
the performance of buildings using different forms of concrete construction.
The main aim of the fire test was to investigate the behaviour
of a full-scale concrete framed building subjected to a realistic
compartment fire and applied static design load. Prior to the fire
test, it was envisaged that the results and observations obtained
would contribute towards a wider proposed programme of research work,
into the holistic behaviour of concrete buildings in fire. The ultimate
aim of this research is to produce design guidance based on the realistic
structural behaviour of the building as a whole, which will result
in the construction of safer and possibly more economical buildings.
The main objectives of the overall proposed research were identified
as follows:
- To investigate how the building in its entirety resists
or accommodates the large thermal expansions from the heated
parts of the structure within a given fire compartment.
- To identify both beneficial and detrimental modes of whole
building behaviour, that cannot be shown from standard small-scale
fire tests.
- To investigate the overall effects of any concrete spalling
and to determine its significance on the behaviour of the whole
building.
- To compare test results and observations from large-scale
fire tests with current methods of design.
This paper presents the results from the fire test on the Cardington
building, which will address some of the above objectives. Unfortunately
the test results are restrictive in that the fire destroyed the instrumentation
cables during the test, leading to the loss of some data. However,
the observations and results obtained are of interest and highlight
both modes of beneficial and detrimental behaviour of the building
as a whole, which are ignored in current design methods.
Before the observations and results from the test are discussed
the paper briefly reviews current design methods, design assumptions
and typical perceptions of the behaviour of concrete structures in
fire. This review will allow the test results to be compared against
current design assumptions.
Overstrength Factor For Pacific Steel Micro-Alloy Grade 500 Reinforcement:
April 2002 (Des Bull and Chris Allington) 
INTRODUCTION
With Grade 500 reinforcement to the market place in New Zealand,
designers need to be aware that the overstrength factorof
1.25 for members constructed with Grade 430 steel cannot
be applied to those members constructed with Grade 500 steel.
The overstrength factor is defined as
the ratio of the maximum strength of a concrete member, M max , to
the nominal strength of the concrete member, M n . The nominal capacity
is usually calculated using the lower 5 th percentile yield strength
of the reinforcement. The ability to accurately determine the maximum
overstrength capacity of an inelastic member is the fundamental principal
in "capacity design".
This paper presents the summary of results from a study aimed at
determining the overstrength factor for plastic hinge zones of reinforced
concrete beam and column members constructed using Pacific Steel
Micro‑Alloy Grade 500 longitudinal reinforcement, with the
chemistry of current production.
The results are not applicable to any other reinforcement produced
by any other mill, as the overstrength factor is a function of the
characteristics of the steel material produced; most influential
of these being the mean yield strength of the steel and the ultimate
tensile strength to yield strength ratio.
Full details of the analytical study are given in the Department
of Civil Engineering Research Report and a summary of the rational
of the variables investigated (section shape, longitudinal steel
content, transverse steel content, concrete strength, axial load
ratio) are presented elsewhere.
The author’s recommended overstrength factors are 1.4 for
beams and 1.35 for columns. These may need to be amended after alterations
to the chemistry of the reinforcing by Pacific Steel.
2.0 Analysis Method
A series of monotonic moment-curvature analyses were completed
on the beam and column members to, provide a theoretical moment versus
curvature response. From the recorded responses the overstrength
factors were calculated for curvature ductilities of 10, 15, 20 and
30.
The behaviour of the concrete was modelled using the Mander stress‑strain
response for confined and unconfined concrete. A full description
of the Mander model is provided elsewhere.
The longitudinal reinforcement in the beams was modelled using
the monotonic steel stress response derived by Mander et al., using
the six key variables for each reinforcing bar obtained by Pacific
Steel. It has been shown in the past that a monotonic response provides
an accurate representation of the behaviour of longitudinal reinforcement
in beam members where the steel is subjected to large tensile strains
and small compressive strains.
The longitudinal reinforcement in the column members was modelled
using the same stress-strain response as the beam members. However
an additional pseudo-cyclic function was added to allow for the cyclic
nature of large tensile and compressive strains imposed on the reinforcing.
A full description of the pseudo-cyclic function is provided elsewhere.
Combinations of all of the variables for each cross-sectional shape
and member type resulted in approximately 350,000 analyses being
completed.
Issues Of Non-Compliance With The Steel Reinforcing Materials
Standard - Des Bull 
INTRODUCTION
For a number of years, alternative sources of supply of steel reinforcement
have been available in New Zealand, other than those provided by
Pacific Steel, Otahuhu. Supplies have been obtained from a number
of countries including South Africa, Korea, Singapore and India.
Some of the issues with this imported reinforcement are:
- Is the range of reinforcing steel appearing on sites “fit
for purpose”?
- Does the reinforcement comply with the minimum requirements
of the Standard AS/NZS 4671:2001: “Steel Reinforcing Materials” ?
- Are design engineers applying due diligence in ensuring
that this reinforcement meets the requirements of AS/NZS 4671?
- Can “elastic design” be considered as an excuse
to not seek compliance with AS/NZS 4671?
Designers come under understandable pressure by contractors and
developers to permit cheaper alternatives to the conforming design
solutions. Typically these alternatives are found after the contracts
have been let and the developer is keen to see savings on the contract
and increase profitability.
The commentary following may assist designers with respect to acceptance
of reinforcing steel from overseas sources.
COMPLIANCE WITH AS/NZS 4671:2001
AS/NZS 4671:2001 is a different document contextually from its
predecessor, NZS 3402:1989 [2], in a number of ways. AS/NZS 4671
deals with the statistical review of testing results leading to acceptance
of a long term manufacturing run in a manner that is more transparent
than was previously the case.
AS/NZS 3402 did have explicit criteria for demonstrating compliance
for a specific bundle of reinforcing steel, either selected at a
stockist or arriving on site, possibly outside of the original specifications,
which was requiring review by the end user (owner/developer) or the
design engineer. This was the "Purchaser's tests, 12.2,
NZS 3402". In this situation, the "Purchaser" should
be interpreted as the end owner of the steel (i.e. the building)
and not simply the contractor.
AS/NZS 4671 does not give such an explicit opportunity to review
a particular steel. Acceptance criteria of Appendix B [1] are targeted
at mills, with and without long term records of demonstrating compliance
with AS/NZS 4671. Today, this means that if a designer felt that
a particular bundle or piece of steel needed to be verified as complying
with AS/NZS 4671, in the course of a contract, then an appropriate
clause should be added to the Specification on “Reinforcing
Steel” in their contract documents. Clause 12 of AS/NZS 3402
would be a good starting point.
Traceability of the bar from the casting at the foundry to in-place
on the building site was a requirement of NZS 3402. This traceability
is now limited to the gate of the mill by AS/NZS 4671. It appears
that the Technical Code Committee for AS/NZS 4671, at the time, felt
that the traceability was a designer/contractor issue having little
to do with manufacture.
If the steel bar or coil from a trusted source is consistently used
at a site, traceability may not be such an issue. However, if different
sources of steel are to be used on the same site, then traceability
becomes paramount if one of the steels is not fully compliant with
AS/NZS 4671. As with review of specific bundles of steel, the designer
would now have to add an appropriate clause to the Specification for
Reinforcing Steel to ensure it can be located if required.
ARTICLES FOR DISCUSSION
Some Site Observations And Our Non-Existant Building Control
System Authors: E. J. Forrest (Editor) And Ernie Lapish
In the light of recent concerns about domestic construction standards
I have done some observations to see what happens during site inspections.
A particular site was chosen because there were known problems with
the founding material.
A two storey brick veneer house is being built on a site where
over half the area of the platform sits on about a metre depth of
uncertified clay fill which sits on the original top soil. Just to
fool the unsuspecting, this clay fill has another layer of top soil
over it to make it appear like original ground but all is obvious
on the cut exposed down one side of the site. The clay fill gets
wide cracks when it dries out.
It is a coastal area where there are the odd patches of reactive
clays. There is a building restriction line in place. The house,
(fortunately for it) has a pod raft foundation, which requires piles
to be driven down where the fill depth exceeds 400 mm. Unfortunately
for it, there were no piles inserted.
NZS 3604 clause 3.1.2(e) gives a limitation for assuming 300 kPa
necessary bearing as being:
“(e) Excavation for foundations does not reveal buried organic
topsoil, soft peat, or soft clay (see 3.2.1).”
Here the excavation on the side cut clearly showed the lines of
the original topsoil, the clay fill, and finally the added topsoil.
The footing inspection on the site was observed. The building certifier
arrived in his car and looked at the job for about 1 minute. He then
got out of his car and went over to the builder’s truck and
spoke to the foreman.
The foreman got out the approved plans (I could see the pink form).
They talked and waived their hands about for approximately 3 minutes.
The foreman got out his 5 metre rule and they went and measured the
distance to the nearest side boundary, (this took about 1 minute).
He did not check front and back where the building restriction line
exists. The certifier then walked about half way over the pods and
looked at the steel in a central strip footing. He never went near
the back half of the building, where the clay fill is or checked
any steel cover, growing from a topsoil strip under the outer footing,
thinly covered with crusher dust. He then got the plans and on the
edge of the front boxing signed the job off. He gave the builder
back the plans and went and sat in his car. It was there that he
spotted the builder’s loo. He then got out of his car and visited
this essential part of the building site. He then went back to his
car and drove away. Total elapsed time – about ten minutes.
It turned out that the inspection was under the control of a Territorial
Authority. It appears that inspectors were under instruction to assume
that the building platform is on certified soil.
Administration steps a Territorial Authority must take, to ensure
that buildings founded on fill are satisfactory, is set out in the
relevant clauses of NZS 3604:1999.
Site preparation requires organic matter, such as topsoil to be
removed from the area of the building and filling.
Irrespective of depth of the fill, foundations are required to “bear
upon firm fill for which a certificate of suitability has been issued
in terms of NZS 4431 “Code of Practice for Earth Fill for Residential
Development””. If the depth of fill exceeds 600 mm within
3 m of the building, then it is outside the provisions of NZS 3604
and the foundations must be specifically designed.
At the time the plans are being examined for Building Consent the
depth of fill should be noted and a Construction Review certificate
(PS4) required as a condition of consent prior to commencement of
the floor construction. Only then can the inspector assume the building
platform is on certified soil.
Where piles are placed in boreholes through fill, and driven to
a predetermined set into firm ground, a PS4 certificate is not required
for the fill. However most soil reports recommend construction practices
to place and compact fill to prevent instability and settlement problems
that can affect driveways and landscaping.
The writer has two other examples of actual building damage because
site inspection was ignored. One involves a dwelling founded on a
rubbish heap which settled some 80 mm. The other was a 3 m high pole
retaining wall with poles inserted in weak harbour mud which failed
and caused settlement of 40mm. in the brick veneer house built just
1.4m. from the wall. In both cases the Territorial Authority accepted
no responsibility despite the fact that their inspectors approved
the foundations.
It is the responsibility of the building owner to establish that “Good
Ground” exists on a site and to confirm this when applying
for the building consent. It is also the Territorial Authority’s
responsibility to ensure this information is supplied for consideration
before issuing the Building Consent.
Engineers need to be wary of the tendency of local authorities
to pass on their legal responsibility onto Engineer’s shoulders
by way of Producer Statements.
PROJECT CORNER
Britomart Underground Railway Station ( Melvyn
Maylin and Sulo Shanmuganayhan)

Of Opus International Consultants, Auckland
Abstract
This paper describes the design and construction of the Britomart
underground railway station in Auckland, New Zealand. This is the
first underground station built in New Zealand. The station was constructed
by cut and cover techniques using both top-down and bottom-up methods
to suit the site geology. The station is approximately 300 m long,
45 m wide, and 12 m deep from the ground level. It connects to an
existing tunnel at Britomart Place.
The site is on a reclaimed land and the sea is within 100 metres.
Close proximity to the sea and ground movement restrictions due
to adjacent heritage buildings posed considerable challenges to
the design team. This paper focuses on solutions adopted to overcome
the site and design constraints.
Background
A key component of Auckland Regional Land Transport Strategy, is
to improve passenger transport services in the region. The current
railway station is located on Beach road approximately 1.5 km from
the city centre and is quite inconvenient for commuters.
In a bid to improve the public transport facilities and usage,
Auckland City is creating a downtown hub called Britomart Interchange.
This $NZ 204 million scheme involves a number of key elements: construction
of a new underground station, restoration and seismic retrofit of
the old Chief Post Office (CPO) building which becomes the main entrance
to the underground station, a new concourse passing under the CPO
and across Queen Elizabeth Square, a bus interchange in Queen Elizabeth
Square and surrounding streets, and revitalisation of the Britomart
Place with new public spaces and canopies.
This paper only deals with the design and construction of the underground
railway station.
The Britomart project returns the railway station to a site that
it occupied 65 years ago but this time places the station underground
to maximise the use of the land above and to minimise conflict with
ground level circulation.
Project stages and programme
The design of the underground station was commissioned in November
2000 and separated design into preliminary and developed stages.
During the preliminary design stage, the multi disciplinary team
presented feasible, conceptual designs for costing. This stage ended
in February 2001 and was followed by the developed stage that focussed
on detailing the concepts, and producing tender drawings and documents.
The tenders for construction were invited in August 2001. The construction
of the station commenced in November 2001 and will to be completed
by June 2003. The first trains are scheduled to arrive in the new
underground station in late July 2003.
Station Description
The underground station is approximately 300 m long, 45 m wide,
and 12 m deep from the ground level. It has five platforms capable
of moving 10,500 people during peak hour as targeted in the Auckland
Regional Council’s Passenger Transport Action Plan. The station
can accommodate up to 20 trains per hour.
Access to the station is via escalators, stairs, and lifts from
both the Eastern and Western ends of the site. The main entrance
is through the old CPO building, which is currently undergoing restoration
and seismic retrofit.
An additional complication for the Britomart Station is the requirement
that it be capable of accommodating diesel locomotives for the foreseeable
future until electric engines are introduced. Running diesel engines
underground presents significant challenges in terms of air quality
and due consideration was given to the ventilation of the whole station
and extraction of fumes. Twin, 30 m high ventilation towers at the
Eastern end extract the fumes while two, 6.5m high ventilation structures
at the Western end ensure that the station gets adequate fresh air.
The station structure is at two levels, with base slab and plenum
(an intermediate level) at 12 m and 5 m below ground respectively.
JOINT SESOC/IPENZ/I.STRUCT.E COMMITTEE NEWSLETTER
(Richard Aitken)
Readers will be interested to know that The Institution of Structural
Engineers Council unanimously agreed that the New Zealand Division
should receive the Award for Branch and Division issues of “The
Structural Engineer” for the New Zealand issue dated 15 January
2002. An antique level with the appropriate details will be displayed
in the Institution’s Library. In addition a Diploma will be
prepared for the Division.
In addition, one of the papers published in that New Zealand edition
of the “The Structural Engineer” was awarded the Diploma
of the Institution’s Husband Prize. The paper was “The
Otira Viaduct Design and Construction” and written by Ian Billings
and Richard Holyoake. Husband Prizes are awarded for papers of merit
related to bridges and published in “The Structural Engineer”.
The importance of these awards is that they have been won by “ New
Zealand” and it helps structural engineering and New Zealand
structural engineers gain further reputation and credibility throughout
the world. With issues like the John Scarry report and the many comments
in the media, it is important that people know the abilities of New
Zealand structural engineers.
PART 3 EXAMINATION
The Part 3 Examination, which is 7 hours long, was held at the
Beca offices on 11 April 2003. There was one candidate and we wish
him the best of luck for a positive result. The invigilator was Graeme
Whitmore and we thank him for his services.
How many of us would pass this exam today? The older you get the
more certain you are that you probably wouldn’t, and this question
is now becoming more relevant as we look at CPEng in the New Zealand
environment.
I started on a positive note and I apologise for ending on a slightly
negative note, but it is time that IPENZ, SESOC and IStructE complete
the discussions on the future of the IPENZ/IStructE agreement. In
my view this agreement should be taken over by SESOC for the benefit
of New Zealand structural engineering as a whole, and I have made
this comment to IPENZ. I hope that we can resolve this issue in the
next few months.
YOUNG RESEARCHERS PROGRAM
The Institution of Structural Engineers has for some years promoted
a programme for young researchers. This is a system of grants for
research projects involving undergraduate students working during
recess. An interesting example is given in what follows of such a
project involving round timbers working compositely with lime concrete.
The project involves the use of materials that are ecologically
sustainable and economic. The lime concrete falls into this category
and the combining of it with roundpole timber produced from trimmings
has resulted in an interesting project. The project is described
on the following pages:-
THE FEASIBILITY OF ROUNDPOLE TIMBER AND LIME CONCRETE COMPOSITE
FLOORING - Tobias Hodsdon, An Undergraduate At Bath University,
wites About His Young Researcher Grant Funded Project.
Examples of timber and concrete composite structures can be found
across Europe, commonly used to construct floors and walls. The technique
has also been used for bridge decks in America and France. Such systems
are comprised of a layer of timber either sawn or in the round, working
as the tension element, with a layer of concrete on the top forming
the compression element. Mechanical fasteners provide the shear connection
between the two layers and allow composite structural action.
The primary benefit over a timber flooring solution is that strength
and stiffness are significantly improved, thus making longer spans
feasible. Other benefits include improved vibrational damping, additional
thermal mass, and increased sound insulation. Benefits over a reinforced
concrete floor slab include weight savings by removing redundant
concrete from the tension zone, and construction cost savings by
utilising the timber as permanent formwork.
Background
Previous work by TRADA, Buro Happold and Gaia Architects identified
the potential of roundpole thinnings (100-150 mm diameter) for use
in composite construction and established the system as feasible
for spans up to 5 m. A waste by-product from woodland plantations,
roundpole thinnings are considered a highly sustainable construction
material.
To maximise the environmental and energy benefits of this form
of construction I investigated the feasibility of using lime concrete
instead of cement concrete to cast the topping. Replacement of ordinary
Portland cement concrete by ‘eminently’ hydraulic lime
concrete can provide around 30% savings in embodied energy, depending
on mix proportions.
Hydraulic lime concrete demonstrates relatively low cube strengths
of between 5 and 10 MPa at 28 days. For this application, where control
of deflection is more important than strength, it was hoped that
performance of the composite panels would not be adversely affected.
ASSESSING FEASIBILTY
The following key areas were identified as critical to the feasible
use of lime concrete and roundpole timber in composite construction:
Generating sufficient lime concrete strength and stiffness
within a reasonable time span;
Ensuring effective shear connection between the timber
and lime concrete;
Establishing an optimum lime mix with sufficient water
content for workability;
Demonstrating a reliable and predictable failure mode;
Maintaining ease of fabrication and practicability.
In light of the above, the investigation comprised two areas of
research. These were firstly to develop a suitable lime concrete
mix, and secondly to fabricate and test five prototype panels. One
of these panels would be cast with a cement concrete topping, thus
identifying any performance penalties resulting from the use of lime
concrete.
Lime Concrete Investigation
Following the casting and testing of 24 hydraulic lime concrete
cubes, an optimum mix was identified with a lime : aggregate ratio
of 1:3 and a water : lime ratio of 1:2. This gave us a 28-day cube
strength of 9 MPa and a sufficiently workable consistency.
Design Of The Prototype Panels
The prototype panels were built to investigate the effects of varying
the number of shear connectors and altering the topping material.
A control panel was designed with a lime concrete topping and 33
shear connectors, built to withstand 4.0 kPa over a 3.0 m span. To
this design we varied the various parameters, as summarised in Table
1.
Fabrication
Each panel consisted of five 3.4m long Douglas Fir poles tapering
from 130 to 100 mm in diameter. These were laid adjacent to each
other, alternating their orientation to tessellate their tapered
shape. Threaded steel bars were placed through drilled holes at each
end to hold the panel together during construction and testing. 12
mm diameter mild-steel coach screws were screwed into the timber
to a depth of 60 mm leaving 75 mm exposed around which the lime concrete
was cast.